Mechanical & Electrical maintenance

Plant Maintenance services

DetoniQ maximizes technical, financial and environmental performance by maintaining clients’ equipment and systems and helping in energy consumption reduction and product life span maximization. With over professional technicians led by highly qualified engineers, DetoniQ provides proactive maintenance solutions. Moreover, it offers emergency management, hotline ability as well as permanent in-house and manufacturers staff training.
Key services provided by DetoniQ include:

Providing complete service solutions by offering preventive and corrective maintenance and operation.
Carrying out routine testing, equipment repair and spare parts supply.
Offering consultancy service, reports and training.

Mechanical Maintenance

Mechanical maintenance is the work that keeps mechanical assets running with minimal downtime.
Machine maintenance can include regularly scheduled service, routine checks, and both scheduled and emergency repairs. It also includes replacement or realignment of parts that are worn, damaged, or misaligned. Machine maintenance can be done either in advance of failure or after failure occurs.
Machine maintenance is critical at any plant or facility that uses mechanical assets. It helps organizations meet production schedules, minimize costly downtime, and lower the risk of workplace accidents and injuries.

Four ways to improve machine Health condition

There are four main areas to focus on when aiming to improve machine maintenance at your facility: Planning, precision, protection, and measurement.

1) Planning

Having a machine maintenance plan in place will ensure that parts, equipment, and labor are available when they’re needed, and that there is a strategy in place to use those resources effectively.
Many maintenance plans will include both planned and scheduled maintenance, which will identify problems before failure occurs, and planned unscheduled maintenance, which ensures that failures are repaired, and assets are returned to working order as quickly as possible.

2. Precision

Establishing a precision maintenance strategy will ensure that maintenance tasks are performed consistently, accurately, and according to industry best practices.
In order for precision maintenance to be effective, you must ensure you have these four elements:

Workers must have the training and skills to perform maintenance tasks quickly and accurately.
Tools and equipment that are needed to perform maintenance tasks must be available
All maintenance materials, such as lubricants and spare parts, must be high quality and free from contamination
Maintenance plans and workflows must be accessible and easy to follow

3) Protection

A key part of improving maintenance involves keeping workers safe. Workers must have adequate personal protective equipment (PPE) and be trained in how to use it correctly.
There are a few important tasks to keep on top of when you’re looking to improve safety:

Frequent checks to ensure guards or barriers are in use and are not damaged
Inspections of electrical equipment, power cords, and switches to identify exposed wires
Regular workplace safety training for every employee

4) Measurement

The final piece of the machine maintenance puzzle is measuring asset performance. Without data, condition-based, predictive, and prescriptive maintenance plans will not work. Accurate data about how your machinery performs lets you choose the right maintenance strategy, which will lead to better, more reliable performance.

Electrical Maintenance

What is Electrical Maintenance?

Electrical maintenance covers all aspects of testing, monitoring, fixing, and replacing elements of an electrical system. Usually performed by a licensed professional with a complete knowledge of the National Electric Code and local regulations, electrical maintenance covers areas as diverse as:
– Digital communication
– Electrical machines
– Generators
– Hydraulics
– Lighting systems
– Pneumatics
– Surge protection
– Transformers.
With an increased reliance on both data collection and machinery run by computer software, electrical maintenance is more vital than ever. The failure of a single component in the electrical system can cause extensive downtime or data loss.

Preventative Electrical Maintenance

Early identification of problems is a key aspect of electrical maintenance. For instance, should a back-up generator sit idle until needed, it may not start due to a number of factors. Old fuel clogging a fuel filter, uncharged starting batteries, or start switches left in the wrong mode can all prevent a smooth transition to backup power. These are basic problems, easily identified and addressed through preventative maintenance.
One of the major challenges to electrical maintenance is the nature of electrical wiring. It can be difficult to pinpoint the location of specific problems as the system is built into the building. Thermal imaging has become increasingly important in the industry for its ability to identify issues with both electrical connection points and equipment operation. By catching such problems early, electrical maintenance helps reduce unexpected power outages and protects equipment from damage.
What is electrical maintenance? It’s an aspect of building operations no commercial facility should be without. While large scale operations may have their own on-staff electricians, smaller facilities may find it more financially viable to contract with a licensed professional for scheduled electrical maintenance and servicing.