OUR CBM SOLUTIONS
The integration of well-planned, periodic condition monitoring or predictive maintenance approach helps to:
- Impending Equipment failure can be detected.
- Can prevent shutdown equipment.
- Ensures the safety of equipment as well as the human beings working around it.
- Test run with assessment before the equipment to failure.
- Production can be modified.
- Maintenance, labor, spares can be pre-planned.
- Root cause of failure detectable prior to breakdown.
- Plan design modifications if required with statistical data.
VIBRATION SERVICES
Vibration Signature Analysis
Vibration analysis is crucial in our field of work because it helps determine the machine’s functioning and its irregular faults. Tracking vibrations can surely make a lot of difference in the long run, helping our clients to predict machinery failure and any workplace accidents related to machines. Most vibrating services help companies understand the quality of the machinery. Any kind of irregular vibrations can be detected easily by Detoniq and solved easily. Vibration services take help from sensors to detect irregularities.
Condition Based Monitoring (CBM), or predictive maintenance is a particularly Important vertical in maintenance practices in today’s industry 4.0 An approach for the smooth functioning of machinery and equipment used in the industrial applications. CBM is an essential diagnostic approach that uses real-time data, surveillance testing, and analysis to identify any possible issue/ risk associated with the machinery operations at its early stage.
The integration of well-planned, periodic condition monitoring or predictive maintenance approach helps to ensuring the standard Vibration Monitoring results are transformed into:
• Reduced Maintenance Costs
• Reduced energy & operations costs
• Less Shutdown Time
• Increased Productivity
Our mission is to provide the best-in-class service and value to our customers, by delivering practical and effective solutions. Under Vibration Condition Monitoring Services we endeavor to ensure equipment reliability, uptime and reduce operational expenditure
Laser Alignment
It is proved fact that 50% of machinery failures, including motors failures are due to “Misalignment” of machines. This is the area, which is commonly neglected in many industries; one major reason is that it is difficult and time consuming to perform, often requiring specialist skills to align all machinery accurately. To overcome these problems adaption of Laser alignment technique is most effective solution. All the rotating equipment including high speed turbines, compressors, pumps, fans etc. can be aligned effectively by using our specialized Easy Laser Alignment kits and FAG alignment kit within short duration. In addition to the above problem DETONIQ is providing the services like leveling, parallelism, flatness and squareness in all process industries to maintain trouble free operation by using our specialized Easy Laser Alignment kits.
Shaft Alignment can be performed with a lot of different tools. The easiest way is to use a ruler or a straight edge over the two coupling halves and align by eyesight. The result is not very accurate and it is very operator dependent. A better result can be achieved by the use of mechanical dial indicators. A skilled and experienced operator can obtain good and reliable measurements, but it takes time and patience. A far easier and highly accurate way is to use laser based alignment systems. They do not require special skills and deliver accurate and reliable results.
Insuit Balancing
In the Case of Industries, Imbalance is the most common machine fault found in rotating assemblies. We perform dynamic balancing by using the latest techniques in the most economical way to correct the imbalance in a completely assembled machine, ensuring an increased bearing life and a reduction in the operational noise of the rotating assemblies.
Usually, when an impeller/fan has to be dynamically balanced, it is dismantled and sent to the site of a balancing service provider. After the process of balancing has been carried out, it is transported back and reassembled at the original site.
This procedure has the following disadvantages:
• Rotor may get damaged or unbalanced again during transportation or reassembly.
• The procedure is time consuming and involves a costly repair process because of the machine downtime involved.
• In this method, balancing is seldom carried out at true operating speed. Besides, actual operating conditions at the original site such as temperature, relative humidity, etc. cannot be accurately taken into consideration while balancing.
This is where In-situ Dynamic Balancing comes into play.
It is a method that utilizes the existing rotation mechanism of the machine. Vibration is checked at operating speed and analyzed. With the help of a computerized instrument, the required amount and location of the correction mass are determined. After balancing, the rotor is checked again, and it is ensured that the residual unbalances in the rotor is within specified limits under existing site conditions.
A predictive Maintenance team of well qualified and trained staff offers cost effective and reliable balancing services at the client’s site without dismantling the machines. Our specialists can take up the balancing of all the high/medium speed rotating equipment like turbines, compressors, generators, HT/LT motors, I.D/F.D Fans, centrifuges, etc.,
“In the site, Itself” thereby eliminating the need to dismantle and send the rotor to the repair shop. Many of our customers throughout the globe acknowledge that our services are extremely helpful in running their machinery without any vibration problems, especially in the area of in-situ dynamic balancing.
NDT SERVICES
Non-Destructive Testing (NDT) is the process of inspecting, testing, or evaluating materials, components or assemblies for discontinuities, or differences in characteristics without destroying the serviceability of the part or system. In other words, when the inspection or test is completed the part can still be used.
Under NDT we provide the following services:
- Infrared Thermal Imaging (Thermography)
- Dye Penetrant Inspection
- Radiography
- Brinell Hardness Testing
- Boroscopy
- Magnetic Particle Testing
- Ultrasonic Testing
- Leak Detection
- Slow Speed Bearing Monitoring
- Electric Discharge
- Flaw Detection
- Flow Measurement
Ultrasonic Testing
It uses high frequency sound energy to conduct examinations and make measurements. Ultrasonic inspection can be used for flaw detection/evaluation, dimensional measurements, material characterization, and more. To illustrate the general inspection principle
Today modern Non-Destructive Testing are used in manufacturing, fabrication and in-service inspections to ensure product integrity and reliability, to control manufacturing processes, lower production costs and to maintain a uniform quality level. During construction, NDT is used to ensure the quality of materials and joining processes during the fabrication and erection phases, and in-service NDT inspections are used to ensure that the products in use continue to have the integrity necessary to ensure their usefulness and the safety of the public.
Dye penetration
It is a method that is used to reveal surface breaking flaws by bleed out of a colored or fluorescent dye from the flaw. The technique is based on the ability of a liquid to be drawn into a “clean” surface breaking flaw by capillary action. After a period of time called the “dwell,” excess surface penetrant is removed and a developer applied. This acts as a blotter. It draws the penetrant from the flaw to reveal its presence.
Radiography
It is used to detect discontinuities within the internal structure of welds. The obvious advantage of both these methods of testing is their ability to help establish the weld’s internal integrity without destroying the welded component.
Brinell Hardness Testing
The Brinell hardness test is an indentation hardness test that can provide useful information about metallic materials. This information may correlate to tensile strength, wear resistance, ductility, or other physical characteristics of metallic materials, and may be useful in quality control and selection of materials.
Boroscopy
It is the inspection of piping internal surface and weld joints. It is the current pharmaceutical industry practice to use boroscope for documentation of orbital welding joints for inspection.
Magnetic Particle Inspection (MPI)
MPI uses magnetic fields and small magnetic particles (i.e. iron filings) to detect flaws in components. The only requirement from an inspect ability standpoint is that the component being inspected must be made of a ferromagnetic material such as iron, nickel, cobalt, or some of their alloys. Ferromagnetic materials are materials that can be magnetized to a level that will allow the inspection to be effective.
THERMOGRAPHY
OUR VALUES
OUR BUSINESS IS DRIVEN BY A STRONG LEADERSHIP TEAM WITH FOLLOWING CORE VALUES.
